ELEVATE YOUR OPERATION WITH A SMART BELT CLEANER

Flexco Elevate® is a remote monitoring solution for belt cleaners and belt health that utilises real-time data and machine learning insights to detect belt cleaner issues before they affect your operation.

SPEAK TO SALES

ELEVATE YOUR OPERATION WITH A SMART BELT CLEANER

Flexco Elevate® is a remote monitoring solution for belt cleaners and belt health that utilises real-time data and machine learning insights to detect belt cleaner issues before they affect your operation.

GET STARTED
Elevate_IronOre_inspecting_9x7

Upgrade your Flexco Belt Cleaners to a Smart Cleaner 

The Flexco Elevate® IoT system combines the i3 Device, i3 Mobile App, and i3 Dashboard and integrates with Flexco belt cleaners in a few easy steps. Once the i3 device is installed in conjunction with any Flexco belt cleaner, insights are immediately transferred to the Elevate dashboard. That information combined with maintenance information that is logged by your team on the mobile app, provides predictive data-driven insights directly to your dashboard. This allows you to remotely monitor belt cleaner productivity and be notified when your belt cleaners need attention.

MST with ElevateDevice-1
DeviceHeroic_Angle_Rt_001-clipped-light-cmyk

i3 Device

A single self-contained unit comprised of sensors, communication, and power with no additional equipment

Elevate_MobileAppMockup

i3 Mobile App

Allows users to input digital service records onsite 

 

monitor_conveyorDetail

i3 Dashboard

A browser-based interface to access insights, service history, data and notifications

aus__W_device_cap

Smart Cleaner

Removes carryback and excess materials whilst providing real-time maintenance insights

FEATURES & BENEFITS

A 'check-engine light' for your conveyor belt system

Similar to the check engine light in your car, Flexco Elevate alerts you when your belt cleaners need attention. It allows for the early detection and early resolution (EDER) of events related to the operation of your belt conveyor system.

Cleaner Health
& Maintenance

productivityIcon

Elevate takes the guesswork out of cleaner maintenance and blade health by highlighting predictive insights early to help align the work to your shutdown, from day one.

Gain Insights on Your Cleaner & Belt

noGuessIcon

The i3 and other smart components can be an additional tool to provide information to help you.

Data Management & Best Practices

assetMgmtIcon

Service records, equipment lifecycle insights, and belting events are recorded to be shown in our dashboard or delivered to your plant systems.

INSIGHT CAPABILITIES

i3 Dashboard Capabilities

The interactive, online dashboard is an easy-to-use portal where you view the
data insights collected from your belt cleaners via sensors and service updates entered into the mobile application. The i3 dashboard tells operators:

  • Anomaly event notifications 
  • Impact event notifications (rapid acceleration in the cleaner) 
  • Chatter alerts
  • Disengaged cleaner notifications
  • Device orientation monitoring 
  • Blade life remaining 
  • Belt cleaner engagement status
  • Belt and blade run times
  • Digital maintenance logs
  • Location of installed cleaners across your operation
  • Belt conveyor system specifications: belt speed, material conveyed and belt width
I3 Dashboard
ORDERING & PRICING

Smart Cleaner Package

Upgrade any new Flexco belt cleaner to a Smart Cleaner by adding the item code 91602 to your order. Smart Cleaner Packaging includes the i3 device and platform subscription for the life of the device. This does not include replacement batteries. 

For pricing, you need to contact our customer service team or your local Flexco Distributor.

REQUEST PRICING
LIMITED-TIME OFFER

Exclusive Limited-Time Offer for Australian & New Zealand Customers

🔧 Upgrade any new Primary or Secondary Cleaner and Enjoy a 10% Discount on the Elevate Device and a lifetime subscription!

To claim this offer, please fill out the form below and our Customer Experience team will provide you with a quote within 24 hours. If you're unsure about which cleaner suits your needs, but don't want to miss out on this limited-time offer, reach out to salesau@flexco.com or your local Flexco Distributor for product advice. 

Don't miss out - this special offer ends March 19th. 

Terms and conditions: This exclusive discount is available only to residents of Australia and New Zealand. It can only be used for purchases of new belt cleaners. The discount applies to the i3 Device and subscription only, not the belt cleaner itself. 

10% Off + a Lifetime Subscription

CLAIM DISCOUNT
SUCCESS STORY
i3_device
READ FULL CASE STUDY
SITUATION

A Flexco Elevate installation at a steel plant in NSW, Australia detected vibrational abnormalities on a specific conveyor and notified the maintenance team. 

ONSITE INVESTIGATION

The alert prompted an inspection which signaled the start of a potentially catastrophic belt rip. The ripped section struck the cleaner, which was detected by the i3 device and triggered the events. 

RESULTS

Had there not been an i3 installed to detect the rip, and it went unnoticed, the maintenance team estimated that the rip had potential to cause an entire belt replacement.

FAQ

Frequently Asked Questions

 

How is the I3 device installed?

A primary benefit of the device is its ease of installation. Each device is simply clamped to the pole end of a Flexco primary or secondary cleaner. It is NOT necessary to shut down the conveyor to install the device, and once installed, it immediately begins to gather belt cleaner data and insights for remote access by plant personnel.

What is the i3 Mobile App?

The i3 Mobile App is a tool that individuals will use when installing the device and servicing the cleaner. Information submitted through the mobile application will be transmitted to the i3 Device and onto the i3 Dashboard and will inform insights. The mobile application is NOT a tool to visualise and analyse data collected by
i3 Devices — this is the role of the dashboard. You can watch an installation demo here. 

How does the I3 device collect and send belt cleaner performance data?

The i3 Device attached to a Flexco precleaner or secondary cleaner collects data through the use of state-of-the-art sensors incorporated into the physical hardware. Data is analysed on the edge and then is transmitted securely to the cloud where insights are immediately visible on the i3 Dashboard. 

When do I get access to the I3 Dashboard?

Flexco will create login credentials for each authorised user of the dashboard. Dashboard access begins approximately one week after conveyor and cleaner information for every device is submitted through the Flexco Elevate i3 App.

SITE EXAMPLES
  • Salt Refinery
  • Iron Ore
  • Steel Mine
  • Setting up Device with I3 Mobile App
  • NSW Installation
  • Iron Ore
  • Iron Ore
  • FE_Cement_MSP+Elevate+T-Type_3-1-1
  • Iron ore installation.