— A FLEXCO VIDEO SERIES
FLEXCO IN-FOCUS
Inside the testing, quality, safety, and training behind Flexco conveyor products.
Every mechanical belt fastener, belt cleaner, and conveyor product with the Flexco name on it carries the work of people you rarely get to meet. Flexco In-Focus takes you inside the teams behind that work: the ones who test it, inspect it, keep each other (and end-users) safe while building it, and teach crews how to splice, clean, and maintain conveyor belts the right way. That is what makes Flexco, Flexco.
THE EPISODES
EPISODE 01
TESTING: PROVEN BEFORE IT SHIPS
Long before a product reaches your conveyor, it has already done hard time on ours. Step into the Flexco test lab, where engineers use field data to recreate real operating conditions, push products through tension, speed, temperature, and abrasion, and keep going until something breaks, so the weak points get fixed here instead of in your operation.

EPISODE 02
QUALITY: THE DETAILS YOU NEVER SEE
Quality is an ingrained habit, not just a checkbox. Meet the people who measure, inspect, and sign off on what leaves our facility, and see why the small things they catch mean fewer surprises, fewer conveyor belt repairs, and less unplanned downtime when your operation is counting on it.

EPISODE 03
SAFETY: EVERYONE GOES HOME
Conveyors leave no room for shortcuts, and neither do we. This episode looks at how safety shapes the way we design products, run our facilities, and support crews in the field, so the people doing the work finish every shift the same way they started it.

EPISODE 04
TRAINING: KNOW-HOW THAT TRAVELS
A great product only performs as well as the hands that install it. Flexco conveyor belt maintenance training combines online and hands-on instruction in belt splicing, cleaner installation, and troubleshooting, turning newcomers into confident installers and keeping seasoned crews current on the latest tools and techniques. Find upcoming sessions through Flexco University.
TRANSCRIPTS
Episode 01 | Testing: Proven Before It Ships
Narrator: Every morning, before any product we build leaves the building, someone at Flexco is already trying to break it. People like to imagine there's a secret behind a product that holds up, a formula, something you could bottle and sell. There isn't. The Flexco difference isn't a magic formula. It's testing.
Chris Byrne, Business Unit Director, Light-Duty: Customers across the board are always up against downtime, and that can be for a number of reasons. But one of the things we try to do is make sure our products are very reliable, so that when customers put our product into their conveyor system, we're not going to be part of that downtime problem. We're actually helping them solve it. So we try to simulate those environments as best as possible. It can be in the form of just cycling something over and over as fast as you can. It can be putting real material on a conveyor in our test lab and putting it in a situation that simulates the real world.
Matt Williams, Senior Engineering Manager: We test to develop a product, not necessarily just to verify it works. We test to find the weak points so we can fix those in the design before it ever gets to our customer. Passing a standard is only the starting point. We want to understand what happens when tension, speed, temperature, and abrasion all come together.
Chris Byrne, Business Unit Director, Light-Duty: Products fail in testing all the time, and that's really our ultimate goal: to fail that product, know its limits, and then learn from that and carry it on to the next design improvement. Our basic philosophy for testing products is all about learning. We do that learning by failing the products, destroying them through various tests, ultimately finding the limits of the product, and then making design changes that lead to a better performing product in the field.
Matt Williams, Senior Engineering Manager: Field data lets us recreate real operating conditions in the lab, so we can make design improvements quicker and with better confidence. The goal is to find the weak points here at our facilities before our customers ever find them in the field.
Chris Byrne, Business Unit Director, Light-Duty: When I think of what's in this facility as far as testing, it's really Thomas Edison's lab. We're here to make and break things. We want to learn from that failure. We want to work those bits of knowledge into our design and our products to make our customers' experience better overall. When a product ships out of Flexco, customers should be able to count on reliability, quality, and the knowledge that we've put this product through a very rigorous testing program that allows us to stand behind it.
Narrator: There's no secret formula. There never was. Just people who show up every day to break what we build, so our customers never have to watch it break in the field. And when our own employees leave the facility, they leave knowing exactly what's going out the door behind them. Not a promise. Proof. The Flexco difference isn't a magic formula. It's just what we do.
FREQUENTLY ASKED QUESTIONS
How does Flexco test its conveyor belt fasteners and belt cleaners?
Flexco tests products in its own lab by simulating the conditions they’ll face in the field. Sometimes that means cycling a component over and over as fast as possible. Other times it means running real material on a conveyor in the lab. Engineers use field data to recreate actual operating conditions and study what happens when tension, speed, temperature, and abrasion all come together. “Passing a standard is only the starting point,” says Matt Williams, Flexco Senior Engineering Manager.
Learn more about Flexco mechanical belt fastening systems.
Why does Flexco test products until they fail?
Failure is how better products get made. At Flexco, testing is part of developing a product, not just a check that it works. Engineers push products through tests until they break. That shows each product’s limits and weak points, so the design can be improved before it ever reaches a customer. “Our ultimate goal is to fail that product, know its limits, and then learn from that,” says Chris Byrne, Flexco Business Unit Director, Light-Duty.
How does product testing help reduce conveyor downtime?
Downtime is one of the biggest challenges conveyor operations face. Flexco tests its products so they help solve that problem rather than add to it. Finding weak points in the lab means customers don’t find them in the field. The result is more reliable performance and fewer conveyor belt repairs once a product is installed.
Does Flexco offer conveyor belt maintenance training?
Yes. Through Flexco University, Flexco offers online and hands-on conveyor maintenance training. It includes instruction in belt splicing, belt cleaner installation and upkeep, and everyday troubleshooting.
QUESTIONS AFTER WATCHING?
LET’S TALK ABOUT YOUR CONVEYOR
The people in this series do what they do so your conveyors keep moving. If something you saw sparked an idea, or you’re chasing a belt splicing, cleaning, or conveyor maintenance problem you’d like a second set of eyes on, a Flexco expert is ready to help.