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MECHANICAL SPLICE RELIABILITY BELOW THE SURFACE

Conveyor output and overall operational productivity can be significantly impacted by mechanical belt fastener durability. The type of mechanical fasteners used for splicing should have excellent tensile strength, abrasion resistance, and durability. They should be able to withstand the heavy loads and constant wear and tear that occur during the transportation of coal.

The Flexco XP™ Staple Belt Fastening System combines an enhanced applicator tool with the longest-wearing staple fastener and hinge pin on the market to produce a superior belt splice for underground coal mines. 

EXTEND MY SPLICE LIFE
Flexco XP™ Staple Belt Fastening System

A Premium Quality Staple System

Increased Fastener Tensile Strength

The cold rolled steel provides uniform mechanical properties and increased tensile strength of up to 50%.

Extended Splice Life

The larger and more durable loop area accepts a bigger pin for extending splice life and makes hinge pin insertion easier. 

Easy to Install

The applicator tools are easy to set up, operate, and transport. They set one fastener at a time, reducing misdrives, which can be skipped over. 

Smooth, Low Profile

The finished splice also has a smooth, low profile, which discourages damage to belt cleaners and other conveyor components.

Case Study Preview

Case Study

XP Staple Fastener Outlast Competitors by 14 Weeks in Underground Coal Mine

A mine was experiencing premature mechanical splice wear on their underground trunk conveyor, so they trialled the XP fastener to improve the longevity of their mechanical splice.

The XP Staple Belt Fastening System

Conveyor output and overall operational productivity can be significantly impacted by mechanical belt fastener reliability. The type of mechanical fasteners used for splicing should have excellent tensile strength, abrasion resistance, and durability. They should be able to withstand the heavy loads and constant wear and tear that occur during the transportation of coal.

The Flexco® XP™ Staple Belt Fastening System combines an enhanced applicator tool with a long-wearing staple fastener and hinge pin on the market to produce a superior belt splice for underground coal mines. 

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OUR OFFER

14 Weeks Stronger: Experience the XP Fastener Advantage with a Free Trial

Take the challenge and trial our XP fastener in your underground coal mining operations. Our recent trial against a leading competitor showcased unparalleled durability, outlasting their mechanical splice by a remarkable 14 weeks. Imagine the potential of 14 additional weeks of uninterrupted operation, significant cost savings, and enhanced maintenance efficiency...

We're confident our XP fastener will deliver the same outstanding results for your site.

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IN THE FIELD

  • XP 8 week inspection_Khy
  • 20180201_112039
  • XP Demo
  • 20181016_092725
  • AU - XP pneumatic
  • 20181018_100654

XP REPAIR CENTRE

Our Sydney manufacturing facility is fully equipped to repair and service all XP applicator tools. Our dedicated service repairman, Shashi, has undergone extensive product training in our head office in Grand Rapids, Michigan.

ON-SITE TRAINING

Our field specialists can visit you on-site to train your teams on how to safely and correctly install the XP fasteners using the various applicator tools. Fill out the contact form below if you would like more information on on-site training. 

 

HELPFUL RESOURCES

Watch and read about the XP Staple Belt Fastening System

Video

XP Staple Pneumatic Applicator Installation

Blog

Four Things to Look for in a Good Splice...and Why They're Important 

 

Video

XP Staple Hinged Fastener Installation with XP-LOK™

Contact us

Have a question about the XP Staple Belt Fastening System? Leave a message below for our team and we will get back to you shortly.